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Enterprise Case Study// MACHINEWISE

MachineWise

Industrial telemetry platform cutting time-series DB storage by 70%, architecting zero-loss disaster recovery, and streaming live factory dashboards.

ReactViteNode.jsExpressMongoDBRedisDocker ComposeMQTT
-70%
DB Storage
0
DR Data Loss
99.9%+
Platform Uptime
The Problem & Operational Context

High-frequency CNC machine telemetry was bloating time-series database storage costs, while uncoordinated single-node architectures risked irreversible data loss during factory power and cluster failures.

Key Architectural Decisions

Re-architected the persistence model to an event-driven on-change compression and tiered aggregation strategy, paired with automated daily archive backup pipelines across MongoDB replica sets.

Interactive Architecture Topology

Generic Industrial Telemetry Architecture

Core Pipeline ERP Webhook Archive / DR
CNC Machine FleetEdge Controllers & Se…100ms Continuous TicksMQTT BrokerTelemetry Ingestion C…10,000+ msgs/sec Inge…Java Microservic…Event Processing & Ro…-70% Database Storage…ERP WebhooksEnterprise Work Order…Zero-Queue Event Drop…MongoDB Replica …Time-Series & State S…99.99% Write Availabi…Archive DR Pipel…Automated Backup & Re…0 Data Loss on Recove…WebSocket GatewayReal-Time Fan-Out Hub< 50ms Push LatencyReact DashboardCapacity & Scheduling…99.9%+ Platform Uptime
Java Microservices & Redis
(Event Processing & Rollups)
Key SLA:-70% Database Storage Bloat

Filters static steady-state sensor values; compresses continuous time-series on change; maintains rolling window aggregations in Redis.

Tech Stack:Java 17 • Spring Boot • Redis Pub/Sub•Role:On-change delta compression and real-time buffering
Key Architecture & Capabilities
  • Slashed database storage consumption by over 70% while accelerating query execution for historical production reports.
  • Engineered automated daily archive-based backup and restoration pipelines across MongoDB replica sets, recovering corrupted clusters with 0 data loss.
  • Built responsive real-time web dashboards using React, Vite, and WebSockets for live CNC machine telemetry and OEE tracking.
Proprietary Industrial IP • Architecture patterns shared with permission
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